Hwashi Automatic Welder Machine for IBC 1000L Water Tank Stainless Steel Tubular Cage Frame
Hwashi Manufacturing IBC 1000L Water Tank Stainless Steel Tubular Cage Frame Automatic Welder Machine from China delivers precision welding solutions for industrial container production.
Key Advantages
- Intelligent Control System: Automatically adjusts welding parameters for consistent, reliable welding points
- Modular Design: Easy maintenance, upgrades, and enhanced production line flexibility
- Adaptive Welding: Accommodates various sizes and shapes of iron tube cages
- Efficient Energy Consumption: Advanced welding technology ensures high efficiency and environmental consciousness
- User-Friendly Interface: Intuitive operation reduces training costs and enhances efficiency
Technical Specifications
- Welding Efficiency: 50 seconds per piece
- Welding Source: 4 sets MF DC Power Source
- Feeder Platform Option: Single Layer or Double Layer
- Unloading System Option: Manual Unloading or Automatic Mechanical Arm Unloading
- Production Capacity: 50 seconds per piece
Main Weld Frame System
Four sets of MF transformers regulate six sets of welding electrodes, ensuring optimal welding quality for each point. The bilateral piano-style welding technique significantly expedites the welding process, completing each metallic grid mesh within one minute.
The design incorporates upper and lower air cylinders to guarantee flat welding positions. Welding electrodes feature a screw design for enhanced durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system features four sets of advanced MF DC power sources, enabling simultaneous welding at six different spots. The dual-layer fixture feeder enhances operational efficiency - while one fixture is actively welding, the other seamlessly loads materials for continuous workflow.
Flat Tube Mesh and Firm Welding Quality
The welding apparatus transforms tubes into a distinctive flat mesh configuration, ensuring welds of unparalleled strength and robust quality. The welding process is efficiently completed in approximately 60 seconds per flat mesh.
Vertical Double Station IBC Frame Bending Machine
Comprehensive processing guarantees high precision in bending, stable operations, and remarkable efficiency for IBC cage frame production.
Bend the Flat Mesh into Square Shape
The bending machine expertly transforms flat mesh into precisely squared frames. The bending process completes in approximately 20-25 seconds, highlighting the machine's efficiency and rapid production capability.
Bending Beam Features
- CNC processed bending beam ensures precise bending angles
- Each mold on the bending beam adjusts upward and downward approximately 3mm to increase bending range
- 120-degree mold design creates smoother bending angles
Bending Frame Construction
The machine frame features a robust rectangle design with thicker steel columns and door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, the IBC bending machine shapes them into rectangular frames with precise dimensions of (1200±5mm)*(1000±5mm). Hydraulic-powered station guarantees optimal bending performance.
IBC Cage Frame Locking Machine
Meticulously crafted as a cohesive unit, this machine delivers exceptional precision in insertion, robust locking strength, and seamless stability during operation.
Locking Efficiency and Quality
Adjustable Clinching Arm
- Tailored to different IBC metallic cage designs for wider working range
- Hydraulic and pneumatic design enhances machine efficiency
- Engineered for automatic joining of pipe sides
Hydraulic Clinching Mold
Featuring a hydraulic system, the clinching mold creates tight clinching spots for pipes, preventing metallic cage cracking.
Hydraulic Pressure Station
Equipped with an auto-sending device that ensures smooth and efficient production process for metallic cages.
IBC Cage Frame Hole Making and Punching Machine
This machine forms holes on the frame, enabling complete frames to be fixed on base frames with precision.
Hole Making Efficiency and Quality
Utilizing hydraulic force, the complete hole making and punching process takes approximately 25-30 seconds.
- Pressing heads with pressing mold
- Hydraulic station
- Punching head locating panel
Left-right, forward-backward adjustable locating panel provides wider usage range for punching positions.
IBC Cage Base Frame Welding Machine
Adopting horizontal structure with 7 welding heads for complete base frame welding. Operators simply load and unload products while the machine performs automatic welding.
Product Features
- Horizontal structure with 7 welding heads for complete base frame welding
- Automatic unloading of welded pallets
- 3 sets of MF DC 250KVA power for increased product quality and production rate
- Eliminates unstable welding quality from manual work
- Higher production rate and automation level
| Product Name | IBC frame production line | Style | single row / double row |
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| Max welding width | 1200mm | Max welding length | 4250mm |
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| Brand | Hwashi | Colour | blue/yellow/custom |
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| Equipped Power | 350kVA/400kVA | Place of Product | Zhejiang Province, China |
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| Voltage | 3p 380V | Material | Galvanized Pipe |
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| Thickness of the pipe | 1-2mm | Duty cycle | 20% |
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| Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
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| Pipe loading method | manual/2 labors | Cable size | ≥70mm³ |
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| Working capacity | 350-450(480-550) pcs/8 hours | Air pipe size | G1 |
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| Labor demand | 2-3 labors | Water pipe size | G1 1/4 |
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